Skip to content Unlock insights and smarter operations by integrating IoT with ERP to connect your machines, data, and decisions.
Manufacturers face mounting pressure to optimize operations while managing complex supply chains and increasing customer demands. Traditional systems create data silos, leaving production managers blind to critical insights. Without real-time visibility into equipment performance, inventory levels, and production flows, companies struggle with reactive maintenance, inefficient resource allocation, and missed delivery commitments.
73% of manufacturers still rely on manual processes for critical decision making, leading to costly delays and quality issues that impact customer satisfaction. IoT manufacturing software with Industry 4.0 software capabilities and seamless machine connectivity transforms these challenges into competitive advantages.
Automated tracking and predictive replenishment ensure optimal stock levels while reducing carrying costs.
RFID and IoT sensors enhance traceability and automate inventory-to-delivery processes in real time.
Strategic sourcing and Syspro’s Preferred Supplier capability reduce purchasing risk and improve governance.
25% reduction in unplanned downtime through predictive maintenance and real-time equipment monitoring that prevents costly production interruptions.
30% improvement in overall equipment effectiveness (OEE) by optimizing machine performance and eliminating bottlenecks through intelligent automation.
20% reduction in inventory carrying costs with automated stock management and demand forecasting that right-sizes inventory levels.
40% decrease in quality-related issues through continuous monitoring and automated quality control processes that catch problems before they impact customers.
Real-time tracking across the entire value chain enables proactive decision-making and improved customer service through accurate delivery commitments.
Faster time-to-market and improved customer satisfaction through streamlined operations and enhanced responsiveness to market demands.
AI-powered analytics identify potential equipment failures before they impact production schedules through Industry 4.0 software capabilities.
Machine learning detects patterns and anomalies in sensor data—enabling operational predictions 20x earlier and with greater precision.
Early detection of inefficiencies supports automation and business intelligence, improving service delivery.
The Message Management Service handles the constant stream of data from your devices, securely routing it through a robust message queue to both the IoT Data Storage and Syspro Core Databases. This ensures reliable, real-time communication between your operations and your ERP.
Syspro’s Data Storage Service leverages Azure’s COSMOS database for high-fidelity, low-latency cloud storage, built to scale with your business and backed by industry-leading SLAs.
Finally, the Data Mining Service transforms raw device data into actionable insights. Using Syspro’s AI infrastructure, it aggregates and analyzes information to uncover trends, support predictive decision making, and empower your teams with real-time intelligence.
Connect machines, sensors, and systems to gain instant visibility into production performance and equipment health through seamless machine connectivity.
End-to-end tracking provides complete transparency from raw materials to finished goods delivery.
Equip items, containers, and vehicles with auto-ID and GPS to maintain real-time location and movement updates.
Access critical data and controls from anywhere, enabling faster decision-making and improved responsiveness.
Transform traditional manufacturing floors into intelligent production environments where machines communicate automatically, production schedules optimize in real-time, and quality control happens continuously without human intervention through advanced Industry 4.0 software.
Eliminate unexpected equipment failures by monitoring machine health continuously. IoT sensors detect vibration patterns, temperature variations, and performance anomalies to schedule maintenance before breakdowns occur.
Connect suppliers, production facilities, and distribution centers through real-time data sharing. Automatically trigger purchase orders when inventory reaches optimal reorder points and provide customers with accurate delivery tracking.
Implement continuous quality monitoring throughout the production process. IoT sensors track critical parameters like temperature, pressure, and timing to ensure consistent product quality and regulatory compliance.
Monitor and optimize energy consumption across all operations. Identify inefficient processes, reduce waste, and support sustainability initiatives while lowering operational costs.
Enable facility managers to monitor and control operations from anywhere through IoT manufacturing software and machine connectivity solutions. Mobile access to real-time data ensures quick response to issues and maintains productivity even when key personnel are off-site.