Transform Your Manufacturing Operations with Syspro MOM.
Syspro manufacturing operations management (MOM) is a purpose-built MES solution that gives manufacturers real-time visibility into production so they can boost productivity, cut losses, and reduce costs. As a web-based platform, it supports smart manufacturing and digitization with advanced scheduling, shop floor data collection, and performance analytics.
Syspro MOM’s finite capacity scheduling considers people, machines, tooling, and materials to create realistic production plans. Advanced Planning & Scheduling (APS) automatically levels loads, prevents overloads, and helps you make accurate delivery commitments to customers.
Syspro MOM’s finite capacity scheduling considers all constraints including people, machines, tooling, and materials to create realistic production schedules. Advanced Planning & Scheduling automatically levels loads and prevents overloads, ensuring accurate delivery commitments to customers.
Real-time shop floor data collection with production tracking ERP capabilities eliminates manual processes while Factory Performance & Loss Management identifies and quantifies the Six Big Losses. This enables targeted cost reduction initiatives and minimizes unplanned downtime through predictive maintenance capabilities.
Built-in analytics measure and track OEE, TEEP, and OLE with visual dashboards and alerts. Performance data helps optimize equipment utilization, reduce changeover times, and improve overall manufacturing efficiency.
Integration with quality management systems and electronic work instructions ensures consistent processes. Real-time tracking of materials, components, and production parameters supports traceability requirements and regulatory compliance across manufacturing operations.
Factory Digitization & Automation capabilities connect machines and devices using OPC Unified Architecture for secure data exchange. This supports smart manufacturing initiatives by creating a Smart Factory environment with data-driven decision making.
360° view of production processes through modern, browser-based interfaces accessible from any device. Real-time visibility of employees, equipment, and job progress enables proactive management and faster response to production issues.
Advanced Planning & Scheduling (APS) -APS is a finite capacity scheduling solution that automatically levels loads and prevents resource overloads. Planners can prioritize jobs using drag‑and‑drop, save plans as workflows, and use AUTOSHIFT to quickly adjust schedules for urgent orders or rework.
Shop Floor Data Collection & Tracking –
Visual dashboards show what is happening on the shop floor in real time with clear, color‑coded status updates. Detailed job cards make it easy to track labor, materials, and progress at a glance, giving you complete visibility into production.
Factory Digitization & Automation – Automated data collection is enabled through machine‑specific hardware, including sensors, PLCs, and HMIs. OPC Agent and OPC Client software provide seamless connectivity and support your factory digitization initiatives.
Factory Performance & Loss Management – Syspro MOM delivers easy‑to‑understand metrics like OLE, OEE, and TEEP along with a breakdown of the Six Big Losses. Visual dashboards highlight issues in loading, availability, performance, or quality so you can focus improvement efforts where they matter most.
Factory Collaboration & Paperless Shop – Instant alerts for critical events are sent to apps or email so teams can act quickly. Digital work instructions are always up to date and accessible via online forms or integrated document management, supporting a truly paperless shop floor.
Material Replenishment Integration –
Syspro MOM integrates with Material Requirements Planning (MRP) or can operate with manual handling using MOM reports. Built‑in “mini MRP” functionality checks material availability and supports automated replenishment to keep production flowing.
Full integration with the Syspro platform provides seamless data flow between manufacturing operations management and business management functions. This ensures Work in Progress updates, financial transactions, and inventory movements are automatically synchronized across all business processes.
Direct integration enables automatic material replenishment and availability checking for production schedules. MOM’s built-in ‘mini MRP’ functionality works alongside the main MRP system to ensure materials are available when needed for scheduled production runs.
Integration supports traceability requirements and ISO 9001 compliance through connected quality processes. Quality data collected during manufacturing operations automatically updates quality records and enables real-time quality monitoring and control.
Direct connection to BOM data ensures accurate material requirements and component tracking for each production job with production tracking ERP capabilities. Integration validates material availability against BOM specifications and supports automated material allocation and consumption tracking throughout the manufacturing process.
Seamless connectivity ensures material movements from warehouse to production floor are tracked and recorded. Integration supports marshaling capabilities and ensures inventory accuracy between warehouse stock and manufacturing consumption.
Automatic posting of labor costs, material consumption, and manufacturing overhead to financial systems. Real-time cost tracking enables accurate job costing and provides immediate visibility into manufacturing profitability and performance metrics.
Integration with document management platforms provides version-controlled work instructions and audit trails. Electronic document delivery to shop floor ensures workers always access current procedures and specifications for quality production.
Real-time synchronization of WIP status ensures accurate visibility of jobs moving through the production floor with advanced production tracking ERP functionality. Integration automatically updates job progress, labor bookings, and material consumption to maintain accurate production tracking and inventory levels.